Board Count Tracking
Count Every Board on the Conveyor — Automatically
PalletVision uses AI computer vision to count boards as they move along conveyors. Accurate, real-time counts with zero manual effort and instant ERP integration.
95%+
Counting Accuracy
Real-Time
Count Updates
Every Board
No Sampling
Zero
Manual Counting
Precise Board Counting for Modern Operations
From individual board detection to production analytics, PalletVision delivers the accuracy your operation demands.
Real-Time Board Counting
Every board moving on the conveyor is detected and counted instantly. No manual counting, no sampling — every single board.
Production Analytics
Track board throughput by hour, shift, and day. Compare conveyor output and spot production slowdowns early.
95%+ Counting Accuracy
Our models handle overlapping boards, variable speeds, and changing lighting conditions with exceptional reliability.
Speed & Gap Detection
Monitor conveyor speed consistency and detect gaps in board flow that signal upstream issues.
PalletConnect ERP Integration
Board counts flow directly into PalletConnect for material tracking, production reporting, and inventory management.
Simple Hardware Setup
Standard IP cameras positioned above or beside the conveyor, paired with our on-premise edge hardware for AI processing.
Built for Accuracy
Board counting on conveyors is challenging — boards move fast, overlap, and vary in size. Our AI is specifically trained for this environment, delivering counts you can trust.
- Trained on real conveyor footage with diverse board types
- Handles overlapping and closely spaced boards
- Robust to speed changes and lighting variations
- Continuous accuracy validation in dashboard
Complete Visibility
See board throughput the moment it happens. PalletVision replaces manual counts and estimates with precise, real-time data.
- Live dashboard with per-conveyor board counts
- Hourly, shift, and daily throughput views
- Gap detection and flow interruption alerts
- Exportable reports for production management
Seamless PalletConnect ERP Integration
Board counts flow directly into PalletConnect — keeping material inventory accurate, production reports current, and job costing precise.
Material Inventory
Board counts update inventory in real time. No more end-of-day manual counts or estimates.
Production Reporting
Automated board throughput reports by shift, line, and day flow directly into PalletConnect.
Job Costing
Accurate board counts per job enable precise material costing and waste tracking.
Customer Voices
What Production Teams Say
“The accuracy surprised us. We thought manual counting was close enough, but PalletVision showed us we were off by 8-12% on our busiest lines. That is real money.”
David Chen
Plant Manager, City Pallets
“Board counts were always our blind spot. We knew roughly how many we cut, but PalletVision gave us exact numbers per saw, per shift. Scheduling got a lot easier.”
Tom Becker
Production Director, City Pallets
Frequently Asked Questions
How does PalletVision count boards on a conveyor?+
A camera is positioned to view the conveyor belt. Our AI models detect and count each individual board as it passes through the field of view, even when boards are close together or overlapping slightly.
Can it handle boards of different sizes?+
Yes. PalletVision detects boards regardless of width, length, or thickness. The system is calibrated during setup for your specific board types and conveyor configuration.
What happens if boards overlap on the conveyor?+
Our AI models are trained to handle partial overlaps and closely spaced boards. The system can distinguish individual boards even when they touch or slightly overlap.
How does it integrate with PalletConnect?+
Board counts sync to PalletConnect in real time via API. This updates material inventory, feeds production reports, and supports accurate job costing.
What cameras are needed?+
Standard IP cameras with RTSP capability. We typically recommend an overhead or angled view of the conveyor. Most existing camera setups work with minor adjustments.
How accurate is the counting?+
PalletVision achieves 95%+ accuracy in typical conveyor environments. Accuracy is validated during setup and continuously monitored through the dashboard.
Ready to Automate Board Counting?
See PalletVision’s board counting in action with a personalized demo for your operation.